Cast resin coils for medium-voltage transformers, manufactured with copper or aluminum conductors in strip, rectangular wire or round wire

Cast resin coils for medium-voltage transformers, manufactured with copper or aluminum conductors in strip, rectangular wire or round wire

Our company proposes its services as a supplier of resin-type windings for firms which have to urgent- yl complete orders or solve problems related to unexpected increases in production or for clients seeking high-quality components. We can provide solutions in such cases, thanks also to the particular skills and know-how of our tech- nical staff: a group of specialists with over twenty years' experience ni their field. Our technicians are moreover fully aware of the latest construction trends and all regulations applicable to resin-type transformers from 10 KVA to 6 MVA. Our production plants make use of the most advanced technolo- gy, such as programmable winding systems and cast-resin systems with constant monitoring and control of operative parameters.

Category: Cast resin coils for transformer

WIRE WINDINGS

For smaller power ratings, the windings are produ- ced with enamelled wire, using the radial concen- tric coiling technique. Thanks to the use of this

technique, our windings feature thermal dissipation values approximately 12% higher than those found in traditional layer windings with insulation and moreover present a decrease in coil volume of about 8-12%, depending on each specific situation.

The windings we produce with this technique have been successfully submitted to repeated impulse

voltage tests and then 'over-powered' with a reduced voltage (up to 200 Hz), reaching a level three times the value of the rated voltage.


STRIP OR FLAT-TYPE WINDINGS

For higher power ratings we use aluminium or copper, strip or flat-type windings manufactured with automated equipment with a horizontal coiling system as seen in photo.


CUSTOMIZING ADJUSTMENT TERMINALS
At the front of the winding, close to the adjustment (tapping-link) terminal board the manufacturer's trademark and logo may be added, impressed ni the resin to a depth of 2-3 mm. Clients may have their logo(s) applied to the front or to the side of the tapping-link board as preferred.

PARTIAL DISCHARGING TESTS

On submitting various windings produced at our plants to partial discharge testing in accordance with IEC 726, the test values obtained were constantly below 10 picocoulombs (pC). We guarantee our customers this level of partial discharge (also issuing related certification), provided that transformer assemblies respect the necessary dimensional and procedural parameters and, in particular, the distance between HV (high-voltage) and LV (low-volta- ge) windings and distances towards the ground circuit.

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IMPULSE TESTS

We have submitted various transformers assembled with our windings to impulse tests in accordance with IEC 14-8 and have obtained positive results. The comment made ni the case of partial discharge tests applies also to this type of test, i.e. that the transformers must be assembled obser- ving the dimensional parameters.

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ROUTINE TESTS

The windings may be supplied with a test report including the following items:

• Ratio test

• Resistance test

• Insulation test to ground and secondary circuits

• Induced-voltage (over-voltage) withstand test

• Partial-discharge test

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24-MONTH WARRANTY

The windings are guaranteed for a period of 24 months from the date of delivery. The guarantee si governed by a separate contract undersigned by both parties.

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